Shu Brocade : Traditional Weaving Process & Full Workflow

Shu Brocade (蜀锦)
From silk thread to multi-color jacquard: a classic Chengdu craft
Shu brocade—the famed brocade of Chengdu—evolved over two millennia into a refined system of colorful weft patterning on specialized looms. Its hallmark is sumptuous, pictorial motifs (dragons, flora, roundels) rendered through careful color sequencing and multi-shuttle weaving.
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Materials & Color
Silk Filament
Degummed, even-denier warp and weft for crisp pattern edges; occasionally gold-wrapped threads for highlights.
Natural Dye Palette
Traditional mineral/plant dyes (e.g., indigo, madder, gardenia) for rich but harmonious contrasts.
Specialized Looms
Flower-lou (花楼) drawloom or equivalent jacquard setups to lift complex harness groups for pictorial designs.
End-to-End Workflow
- Pattern Drafting (图样): Convert motif into a point-grid draft indicating warp lifts and weft color passes.
- Silk Prep (煮练): Scour/degum to remove sericin; reel to cones; check evenness and twist for warp strength.
- Dyeing (染色): Batch-dye weft colors; fix and dry; wind onto pirns/bobbins dedicated to each shuttle.
- Warping (整经): Calculate ends, lease, and beam the warp with precise tension; insert temples and lease sticks.
- Loom Setup (穿综/穿筘): Thread heddles and reed per draft; test harness lifts; align with pattern grid.
- Draw Mechanism (提花/花楼): Assign pattern groups; assistant (drawboy/girl) or jacquard head lifts selected harnesses row by row.
- Weft Insertion (梭口换纬): Use multiple shuttles for different colors; pack gently to avoid crushing relief; maintain pick density.
- Float Control (收浮/打纬): Manage long weft floats on the back; sometimes interlock or tuck to stabilize.
- Inspection (修补): Correct mis-picks and broken ends; clip stray floats; re-beat uneven picks.
- Finishing (整理): Light fulling/press; steam set; trim; grade by clarity, luster, and motif integrity.
Process Tips from Workshop Practice
- Color Sequencing: Weave from background to highlight to reduce shuttle changes causing edging jaggies.
- Tension Discipline: Keep warp tension uniform; use frequent advance and humidity control to prevent skew.
- Edge Guards: Selvage threads or a sacrificial weft help keep edges clean when swapping shuttles often.

Applications & Aesthetic
Classic Shu brocade appears in garments, wall hangings, and ritual textiles. Contemporary studios adapt the craft for accessories, interior trims, and limited-edition apparel while preserving the pictorial, dignified Shu color sensibility.